It was as if a veil had been lifted from my eyes, as if the clouds parted and the sun shined down upon me . . . that’s how I felt when I finally mastered how to sew a zipper enclosure for throw pillows.
In the past I’ve chosen the envelope pillow enclosure for its ease and because truth be told perfect zippers intimidated me, but now that I’ve learned how to do it, I don’t know if I’ll ever go back! Over the weekend I stitched up ten pillow covers and all of them with zippers, each one faster than the next. I figured out how to do it by studying pillow covers I’ve purchased from retailers, and in my excitement, I just had to share.
I use a zipper that is slightly smaller than my pillow cover. For example, I use a 18” zipper for a 20” pillow insert and a 22” zipper for a 24” pillow insert, etc. and I always sew my covers 1 inch smaller than the insert (the seams for a 20” pillow insert are actually 19” for the pillow cover) so a zipper that is two inches smaller than the size of the insert works best.
Here’s the easy peasy technique! Cut your two sides of fabric and pin the fabrics inside out like you would if you were sewing an envelope cover, with the right side of the fabrics facing each other. Pin the zipper to the edge of the fabric with the front of the zipper facing down allowing for ¾” inseam.